Clamping devices ａnd fixture system solutions for metrology

With its modular ａnd standardized system architecture, our ZEISS CARFIT? line of fixtures sets the pace in inspection technology

 

适合您的检测过程的经济型夹紧装置：快速、可靠且经济高效

适用于中小型部件的简易夹具系统

简洁、直观的蔡司CARFIT lite系统拥有标准CARFIT系列的所有优点，无论何时何地都能在无需复杂的夹具的情况下创建夹具设置

 

凭借着蔡司CARFIT lite，蔡司正在应许多客户的要求，提供一种非常适合光学测量的直接有效的组件夹具系统。凭借其简化和标准化的模块化系统架构，蔡司CARFIT lite可以在执行光学检测时更快地为中小型部件组装定制夹具。随着该解决方案的开发，它已经过主要汽车制造商的测试，蔡司正在通过增加一个能够显著节省成本的夹具系统来扩展产品组合。

（1）优化的连接件降低了成本

有了蔡司CARFIT lite，用户组装夹具系统的时间可以缩短一半。这种高速会反映在更低的成本和更短的交付时间上。特殊连接解决方案可提高效率。更重要的是，固定单个部件所需的螺钉要少得多。它使操作员的工作更轻松，并加快了夹具组装的速度。

（2）多种用途的标准化

由于采用模块化、标准化的系统架构，可以毫无困难地重复使用已经组装的元件。这种改装不仅环保，而且降低了成本。此外，蔡司CARFIT lite与其他蔡司系统兼容，因此客户可以将新组件与旧组件相结合。

（3）更少的部件意味着更低的成本

在执行光学测量时不需要复杂的测量夹具。相反，简单的设置可确保组件保持原位。蔡司CARFIT lite可以从几个组件构建起这个夹具系统。由于已经为该系统开发了外部调节装置，因此不再需要在每个夹紧点处添加3D元件以调节设置夹具时发生的偏差。这确保了正/负0.05毫米的必要精度，而无需向客户收取额外的部件费用。

 

ZEISS AIBox 3000：生产中实现高效的质量控制

 

ZEISS AIMax：数字光学 3D 传感器

 

The Mobile Honeycomb Plate with E-Drive

Mobile electric driven Honeycomb Plate

The remote controlled self-propelled CARFIT eMOBEE honeycomb plate efficiently transports components from A to B ａnd provides sustainable support for loading proocesses in the measuring lab.

 

（1）Properties

E-Drive

The ZEISS CARFIT eMOBEE features an electric motor ａnd is powered by built-in batteries. The battery life depends on the load, the travel path ａnd the frequency – under normal operating conditions, a single charge is sufficient for several days of use. 

（2）Navigation Without Detours

The system is navigated by remote control; it finds the final position in the cell semi-automatically using a positioning system ａnd codes that can be read by the integrated camera. 

Preparation of the floor with rails is not necessary.

（3）Lightweight Honeycomb Design

Integrated honeycombs made from aluminum give the plate maximum stability at minimum weight. This structure can handle a load that is around 30 percent heavier as compared to other transportation solutions. The high-precision hole grid enables the setup of fixtures for all workpieces that need to be measured. It is also possible to clamp heavy or multiple parts on the system.

（4）Agile Travel Characteristics

A unique four-wheel drive makes it possible to steer all the wheels of the transport system individually. Thanks to this omnidirectional drive, the plate can steer in any direction at any time. This ensures reliable movement on almost any surface, as well as space-saving navigation ａnd thus makes the plate suitable for small measuring labs.

（5）Greater Throughput

With the ZEISS CARFIT eMOBEE, the individual components comfortably travel from the production line to the measuring lab ａnd even to the designated measuring machine as scheduled. Machine downtime is drastically reduced if multiple grid plates are used at the same time.

 

（1）ZEISS ABIS II：表面检测系统，可提供不同版本和系统概念

（2）ZEISS COMET Pro AE：高效率和精度

 

ZEISS AIMax：数字光学 3D 传感器

 

用于拥有框架设计的测量仪器和检测设备

蔡司CARFIT CMF系列可用于批量制造和装配检验夹具。测量夹具的基本设计由为生产测量和检测设备研发的蔡司CARFIT轮廓系统以及零件与工件测量和夹紧标准模块构成。由于蔡司CARFIT CMF系列的高度可变性，其可用于从原型件测量设备到批量生产的各类域。

所有蔡司CARFIT标准组件均采用模块化设计，相互兼容，供货迅速。

套件功能多样，可重复使用并具有可扩展性。套装配置灵活，拥有安装指南和电子产品目录等辅助资料。

 

蔡司CARFIT CML系列基于三明治板结构，与其他夹具系列兼容。该系列拥有三种横截面可供选择，几乎可满足90%的标准化工件需求，同时也具有大的灵活性。CML网格轮廓具备蔡司CARFIT的所有优点，与其他网格轮廓系统全面兼容。

借助蔡司CARFIT CML连接技术可快速装配硬度高的设计工件。另一创新功能是可在不处理轮廓端的情况下适配安装元件。

所有蔡司CARFIT标准组件均采用模块化设计，相互兼容，供货迅速。

套件功能多样，可重复使用并具有可扩展性。套装配置灵活，拥有安装指南和电子产品目录等辅助资料。

 

蔡司CARFIT CMG系列由各类尺寸的三明治板构成，网格尺寸可以定制。该系列是蔡司CARFIT CMS系列和模块系统的基础。针对工件安装位置的夹具和垂直型匹配样架可提供钢制或铝制材质；针对左右型夹具可在标准配置基础上提供双面三明治板选项。

所有蔡司CARFIT标准组件均采用模块化设计，相互兼容，供货迅速。

套件功能多样，可重复使用并具有可扩展性。套装配置灵活，拥有安装指南和电子产品目录等辅助资料。

 

蔡司CARFIT CME 通用测量夹具单元可在6 个自由度上进行调整。因此，您可随心所欲调整组件的位置。通过组合使用蔡司CARFIT CME 通用测量夹具单元，您可灵活高效地制作出用于某个工件的特定夹具。蔡司CARFIT CME 通用测量夹具单元可与其它系列兼容。蔡司CARFIT CME系列夹具用于建构小批次所需的夹具，例如原型件或工具的制造。

所有蔡司CARFIT标准组件均采用模块化设计，相互兼容，供货迅速。

套件功能多样，可重复使用并具有可扩展性。套装配置灵活，拥有安装指南和电子产品目录等辅助资料。

 

带有三明治板的测量夹具套件

蔡司CARFIT CMB 系列让您能自行制作测量夹具。此系列的底部是一块经过硬化处理的三明治板。蔡司CARFIT CMB 系列套件的设计原则使您能够高效迅速地制作出测量夹具。蔡司CARFIT CMB夹具适合于必须以水平方式进行装卡和测量的中小型组件。

所有蔡司CARFIT标准组件均采用模块化设计，相互兼容，供货迅速。

套件功能多样，可重复使用并具有可扩展性。套装配置灵活，拥有安装指南和电子产品目录等辅助资料。

 

在对小型零部件进行坐标测量时，用户希望使用简单的夹具快速固定零件。借助经济实用和使用灵活的蔡司CARFIT CMK套件即可实现这一愿望。

与其他蔡司CARFIT套件系列一样， 蔡司CARFIT CMK套件的基本组件是三明治板及扩展件。可以便捷地将棱形部件和旋转对称的部件固定在指*定位置，便于进行坐标测量。该套件拥有经济型基本版以及选装件，可用于多种域。

所有蔡司CARFIT标准组件均采用模块化设计，相互兼容，供货迅速。

套件功能多样，可重复使用并具有可扩展性。套装配置灵活，拥有安装指南和电子产品目录等辅助资料。

 

用于拥有框架设计的测量仪器和检测设备

当您需要测量多种不同零件，但是没有空间存放这些带有框架结构的测量夹具时，蔡司CARFIT CMS系列则是您的理想选择。其原理是基于一块三明治板建立起针对零件的装卡支撑。该系列可用于制作批量测量夹具以及制作原型件夹具。

所有蔡司CARFIT标准组件均采用模块化设计，相互兼容，供货迅速。

套件功能多样，可重复使用并具有可扩展性。套装配置灵活，拥有安装指南和电子产品目录等辅助资料。

 

蔡司CARFIT CMP 系列让您能自行制作测量夹具。此系列的底部是一块经过硬化处理的三明治板。蔡司CARFIT CMP 系列套件的设计原则使您能够高效迅速地制作出测量夹具。蔡司CARFIT CMP 适合于必须以垂直方式进行装卡和测量的大型零件。

所有蔡司CARFIT标准组件均采用模块化设计，相互兼容，供货迅速。

套件功能多样，可重复使用并具有可扩展性。套装配置灵活，拥有安装指南和电子产品目录等辅助资料。

 

蔡司CARFIT CMX系列以模块化设计和内部标准元件为基础，是制造匹配样架（内部、外部和连接）经济实用的标准化系统。

所有蔡司CARFIT标准组件均采用模块化设计，相互兼容，供货迅速。

套件功能多样，可重复使用并具有可扩展性。套装配置灵活，拥有安装指南和电子产品目录等辅助资料。

 

With its modular ａnd standardized system architecture, the ZEISS CARFIT line of fixtures sets the pace in inspection technology. Due to its flexibility, affordability ａnd optimal adaptability, the universal fixture system is the right choice for all applications in development, tool manufacture ａnd prototype construction, as well as volume production.
 

ZEISS CARFIT is known for its unique connecting, fastening ａnd clamping technology, which ensures a high degree of precision, repeatability ａnd fast part exchange. The system provides ease of operation, minimal setup ａnd modification costs, excellent stability ａnd rigidity, as well as good accessibility to the measuring locations ａnd precise interaction with measuring machines.
 

Compatible designs ａnd an extraordinary variety of standardized components provide the foundation for extreme flexibility, thus ensuring that all types of fixtures can be quickly and economically manufactured with a great deal of standardization. Standardization delivers cost benefits ａnd enables the use of the same proven technology around the world without compromising quality ａnd precision.

The modular design of the entire ZEISS CARFIT system is cost effective because it allows part retooling, which means saving resources. In addition, each design can be expanded or modified using individual components. Especially where many different parts are measured ａnd there is no space for storing frame fixtures, space can be saved due to the flexible system in combination with a holegrid plate.
 

We put decades of experience in measuring ａnd fixtures technology into our ZEISS CARFIT systems. We further evolve our products by incorporating the acquired knowledge from our own fixturing components ａnd our customers‘ many diverse applications. Consistently optimized ａnd perfected products ensure suitable solutions that meet our customers‘ current requirements as well as provide an innovative approach to fixture construction globally.
 

The modular ZEISS CARFIT standard components system is available now for construction: You get the complete ZEISS CARFIT CAD library from us for free, enabling you to configure your own construction for exactly the measuring application you need. All components are shown as 3D models in the CATIA ａnd NX software.

 

With extruded or grid profile

Due to the modular design of all standard components. ZEISS CARFIT is the cost-effective, standardized foundation for the production of even the most complex ａnd versatile Meisterbock devices.

 

The versatile spacesaving system


 

These systems are primarily used where many different parts have to be measured ａnd space for storing equipment is lacking. The design is based on a hole grid plate for the clamping of changing part-specific supports. This line has proven its value both in volume measuring fixtures ａnd in prototyping.

 

With extruded or grid profile

The ZEISS CARFIT frame line is used for reproducible clamping of parts ａnd assemblies. The basic design of the measuring fixture consists of ZEISS CARFIT profiles ａnd standard modules for fixtureing ａnd clamping of parts or workpieces. Due to the high degree of variability, this system can be used for prototype measuring equipment up to serial inspection.

 

For optimum capture of the target markers

This, as with all ZEISS CARFIT series ａnd standard components compatible system, is ideal for the production of scanning devices. Octagonal profiles enable the optical measuring of components from different angles. The parts being inspected can be mounted in any position ａnd also rotated 360 degrees so that all areas of the parts can be properly captured. Quick-change systems ａnd ends for part acquisition support the shortened inspection times of automated measuring tasks.

 

The lightweight plate series in honeycomb design

ZEISS CARFIT manufactures hole grid plates in a wide range of dimensions with various grid patterns. The sandwich plates in patented honeycomb design stand out due to their exceptional light weight ａnd stiffness. The range is complemented by self-driving ａnd automated models: For more information, click on ZEISS CARFIT eMOBEE, the mobile honeycomb grid plate with e-Drive.

 

Smart connecting system for optical markers

The ZEISS CARFIT target support kit is an individually connectable ａnd reusable system to create simple supports for the reference markers required for optical measurement.

Due to its octagonal profile, the system offers the highest possible accessibility ａnd is extremely easy to use. It can be used over ａnd over again.

 

（1）Customer Application：Body-In-White、Interior ａnd Exterior Trim Parts、Chassis

（2）Customer Process：Forming ａnd Stamping、Welding, Connections, Molding、BIW、Launch Support / Analyses、Serial Production Measurements

（1）Customer Application：Aerospace Fuselage、Interior ａnd Exterior Trim Parts

（2）Customer Process：Forming ａnd Stamping、Welding, Connections, Molding、Launch Support / Analyses、Serial Production Measurements

 

Main products: general agent of Renishaw in UK, agent of Renishaw in China, general agent of hus-3 piezometer in Japan, general agent of ultrasonic piezometer in Honda in Japan