Klubersynth GH 6-100,Klubersynth GH6-100  Klübersynth® GH 6 oils Synthetic gear ａnd high temperature oils Klübersynth GH 6-32, 46, 80, 100, 150, 220, 320, 460, 680, 1000 Edition 11.06, replaces edition 04.06 Article numbers: 012157/012009/012158/012159/012160/012161/012162/012163/012164/012165, en MA-TM/HSi Benefits for your application • The oils meet the requirements according to DIN 51 517 – 03, CLP. Corresponding gears can be switched to Klübersynth GH 6 oils without prior consultation with the gear manufacturer provided the general application notes are observed. • As of ISO VG 220 the scuffing load stage API GL 4 is achieved. Gears are sufficiently protected against scuffing even under high peak loads. • Much longer service life than mineral oils due to the excellent ageing ａnd oxidation resistance of the base oil; thus maintenance intervals can be extended ａnd in certain cases even lifetime lubrication is possible • Owing to the wide service temperature range a single viscosity grade can cover both low ａnd high temperatures in many applications • The optimum friction behavior of the polyglycol base oil reduces power losses ａnd improves efficiency • The good wear protection of both gears ａnd rolling bearings ensures that the service life calculated for the lubricated components is achieved • The excellent viscosity-temperature behavior supports the formation of a sufficient lubricating film even at elevated ａnd high temperatures • Seals made of 72 NBR 902 or 75 FKM 585 are resistant Klübersynth GH 6 oils. Leakage ａnd contamination are prevented. • Approved by Flender, SEW Eurodrive, Getriebebau Nord, Stöber Antriebstechnik, Lenze, ZAE Antriebstechnik, Bonfiglioli, Rossi Motoriduttori, Motovario, Moventas, etc. Application Klübersynth GH 6 oils were especially developed for the lubrication of worm gears with steel/bronze pairings. The polyglycol base oils ａnd special additives reduce the friction coefficient ａnd provide low wear values, which is a clear advantage in these applications. Klübersynth GH 6 oils achieve a particularly low wear intensity according to DIN 3996 (calculation of load capacity of worm gears). Klübersynth GH 6 oils are also used for the lubrication of bevel ａnd spur gears, rolling ａnd plain bearings as well as all types of denture couplings, especially when exposed to high temperatures. Klübersynth GH 6 oils can also be used for the lubrication of lifting, drive ａnd transport chains. Description Klübersynth GH 6 oils are gear oils on a polyglycol basis. They have a high scuffing load capacity ａnd micro-pitting resistance. These oils have also proved their good wear protection in rolling bearings on the FAG FE 8 test rig for gear oils. Klübersynth GH 6 oils stand out for their excellent ageing ａnd oxidation resistance, good viscosity-temperature behavior ａnd very good thermal stability. Product information Klübersynth® GH 6 oils Synthetic gear ａnd high temperature oils Klübersynth GH 6-32, 46, 80, 100, 150, 220, 320, 460, 680, 1000 Edition 11.06, replaces edition 04.06 Article numbers: 012157/012009/012158/012159/012160/012161/012162/012163/012164/012165, en MA-TM/HSi Application notes Klübersynth GH 6 oils can be applied by immersion, immersion/circulation ａnd injection. Klübersynth GH 6 oils are not miscible with mineral oils ａnd synthetic hydrocarbons. Application notes We recommend cleaning the lubrication points or rinsing gears with the Klübersynth GH 6 oil which will be used after conversion. Klübersynth GH 6 oils are neutral towards ferrous metals ａnd almost all nonferrous metals. There may be increased wear when the contact surfaces of design elements made of aluminium or aluminium alloys are exposed to dynamic loads. If necessary, preliminary tests should be carried out. For permanent temperatures up to 80 °C seals made of 72 NBR 902 may be used. For higher temperatures, we recommend to use seals made of 75 FKM 585. It should be noted that elastomers from one or several manufacturers can behave differently; therefore tests should be performed. When applying Klübersynth GH 6 oils we recommend the use of two-component paints (reaction paints) for interior coating. Oil gauge glasses should preferably be made of natural glass or polyamide materials. Other transparent plastics, e.g. Plexiglas, have a tendency to crack under stress. The suitability of materials used in contact with Klübersynth GH 6 oils should be tested, especially prior to series application. Viscosity selection When determining the oil viscosity for gears, the manufacturer＇s instructions take priority. In cases where there are no gear manufacturer＇s instructions, the viscosity can be selected in accordance with the enclosed worksheet "Klübersynth GH 6 oils – selection of oil viscosity for gears". To determine the correct oil viscosity for bearings, please observe the bearing manufacturer＇s instructions. For determining the actual viscosity, please refer to the enclosed viscosity-temperature diagram indicating the differing viscositytemperature behavior of Klübersynth GH 6 oils as compared to mineral oils. Minimum shelf life The minimum shelf life is approx. 36 months if the product is stored in its unopened original container in a dry, frost-free place. Pack sizes 20 l canister 200 l drum Material Safety Data Sheets Material safety data sheets can be downloaded or requested via our website www.klueber.com. You may also obtain them through your contact person at Klüber Lubrication. Product information Klübersynth® GH 6 oils Synthetic gear ａnd high temperature oils Klübersynth GH 6-32, 46, 80, 100, 150, 220, 320, 460, 680, 1000 Edition 11.06, replaces edition 04.06 Article numbers: 012157/012009/012158/012159/012160/012161/012162/012163/012164/012165, en MA-TM/HSi Product data Klübersynth GH 6- … 32 46 80 100 150 220 320 460 680 1000 ISO VG DIN 51 519 32 46 – 100 150 220 320 460 680 1000 Density, DIN 51 757, at 15 °C, [kg/m³], approx. 984 1035 1040 1043 1050 1060 1067 1074 1075 1075 Kinematic viscosity, DIN 51 561 at 20 °C, [mm2 /s], approx. at 40 °C, [mm2 /s], approx. at 100 °C, [mm2 /s], approx. 88 32 6,5 113 46 9 205 80 15 270 100 20 400 150 29 630 220 40 880 320 54 1240 460 71 1900 680 110 3000 1000 167 Viscosity index, DIN ISO 2909 > 150 > 190 > 190 > 190 > 210 > 220 > 220 > 220 > 220 > 250 Flash point COC, DIN ISO 2592, [°C] > 220 > 250 > 250 > 250 > 250 > 250 > 250 > 250 > 250 > 250 Pour point, DIN ISO 3016, [°C] < -45 < -40 < -40 < -35 < -35 < -35 < -30 < -25 < -25 < -25 Foaming characteristics, ASTM D 892, sequence I, II und III, [ml] < 100/10 < 150/60 Copper corrosion, DIN EN 2160, 24h, rating 1 – 100 Corrosion protection on steel, DIN ISO 7120 0 – A Ageing characteristics, ASTM D 2893, increase in viscosity, [%] < 6 FZG gear test rig, A/8.3/90, DIN 51354-2, scuffing load stage > 12 Rolling bearing test rig FE 8, D 7,5/80-80, DIN 51 819-3, wear of rolling elements, [mg] < 30 Service temperature range*, [°C], approx. -45 to 160 -40 to 160 -35 to 160 -30 to 160 -25 to 160 * Service temperatures are guide values which depend on the lubricant＇s composition, the intended use ａnd the application method. Lubricants change their consistency, apparent dynamic viscosity or viscosity depending on the mechano-dynamical loads, time, pressure ａnd temperature. These changes in product